US 12616961 B1Patent grantUnited States

Multi-Oxide Catalyst for Hydrogen Generation

Official patent title

Method of producing hydrogen gas

Arabic title: طريقة لإنتاج غاز الهيدروجين

Invention

Invention

Problem

Borohydrides can store hydrogen chemically, but their uncatalyzed hydrogen-release rates can be slow, while noble-metal catalysts are costly and scarce and high-pressure hydrogen storage creates additional constraints.

Why it matters

A transition-metal composite could support on-demand hydrogen research, but catalyst reuse, copper and manganese release, gas purity, reaction heat, borohydride logistics, residue regeneration, process safety, and economics require independent verification.

Approach

The method reacts a borohydride with water in the presence of MnO2, MgO, and CuO nanoparticles dispersed on g-C3N4 nanosheets to generate hydrogen.

Who may benefit

Potential beneficiaries include hydrogen researchers, chemical-hydride reactor developers, catalyst manufacturers, portable-energy laboratories, and materials teams studying multioxide/carbon-nitride interfaces.

Potential value

The disclosure combines a four-component catalyst composition, separate component-synthesis routes, integration conditions, and a stated hydrogen-generation-rate range at a defined temperature.

Background

Background

Hydrogen is an energy carrier, but compression, liquefaction, transport, and leakage risks complicate its use. Sodium borohydride offers a stable chemical storage route and can release hydrogen through reaction with water. That reaction can be sluggish without a catalyst, while noble metals face cost and abundance constraints. Transition-metal oxides supported on high-area materials are therefore investigated as alternatives. The publication combines manganese, magnesium, and copper oxides on graphitic carbon nitride for catalytic borohydride hydrolysis.

Technology overview

Technology overview

Claim 1 uses a MnO2/MgO/CuO/g-C3N4 catalyst containing 5 to 15 wt. % MgO, 5 to 15 wt. % MnO2, 15 to 25 wt. % CuO, and 55 to 65 wt. % g-C3N4. The oxide nanoparticles are disposed on the nanosheets. Dependent claims define particle and sheet dimensions, ultrasonic mixing followed by heating at 250 to 450° C., separate oxide and C3N4 preparation routes, sodium borohydride as the source, and a hydrogen-generation rate of 850 to 1150 mL min−1 g−1 at 40° C.

Potential applications

Potential applications

  1. Potential on-demand hydrogen generation from borohydride solutions.
  2. Catalyst development for chemical-hydride reactors.
  3. Laboratory evaluation of portable hydrogen-supply concepts.
  4. Research on MnO2/MgO/CuO interfaces supported by g-C3N4.

Evidence-supported advantages

Evidence-supported advantages

  1. Uses transition-metal oxides rather than a noble-metal catalyst.
  2. Defines each component within explicit weight-percentage ranges.
  3. Provides separate synthesis and integration steps for all components.
  4. States a hydrogen-generation-rate range at 40° C.

Development stage

Development stage

The patent publication describes catalyst preparation and states a hydrogen-generation-rate range; commercialization was not established, and the reported performance and development stage were not independently verified.

Commercial opportunity

Commercial opportunity

The catalyst could support licensing or joint chemical-hydride reactor development. Commercial evaluation should verify rate reproducibility, catalyst lifetime and recovery, copper and manganese release, hydrogen purity, heat and pressure control, sodium-metaborate management, borohydride regeneration, safe reagent handling, scale-up yield, and delivered-hydrogen cost.

Patent classifications

Patent classifications

WIPO IPC

  • B01J23/72Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/02Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus

CPC

  • B01J23/02Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/72Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/34Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J27/24Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/45Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/04Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/08Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/343Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • C01B3/065Non-metallic elements; compounds thereof
  • Y02E60/36Reduction of greenhouse gas [GHG] emissions related to energy generation, transmission or distribution

Inventors

Inventors

  • First inventorMohamed Nady Abd El-Hameed Ibrahim
  • InventorLaila Saad Saied Alqarni

Keywords

Keywords

  • hydrogen generation
  • borohydride
  • MnO2
  • MgO
  • CuO
  • g-C3N4
  • hydrolysis
  • nanocomposite catalyst

Patent document and drawings

Patent document and drawings

The patent publication is mapped to this record. Patent drawings remain within that publication; no separately cleared public media package has been supplied.