US 12558679 B1Patent grantUnited States

Microwave-Synthesized Porous Vanadate Nanomaterial

Official patent title

Porous calcium meta vanadate/calcium silicate/graphitic carbon nitride (CaV2O6/CaSiO3/g-C3N4) nanocomposite

Arabic title: مركب نانوي مسامي من ميتافانادات الكالسيوم/سيليكات الكالسيوم/نتريد الكربون الغرافيتي (CaV2O6/CaSiO3/g-C3N4)

Invention

Invention

Problem

Graphitic carbon nitride can have limited surface area and charge transport, while integrating it with inorganic phases requires control of dispersion, porosity, and morphology.

Why it matters

A defined porous vanadate-silicate-carbon-nitride structure could support materials screening, but energy-storage or photocatalytic value requires application data absent from the supplied evidence.

Approach

The method separately prepares calcium silicate, graphitic carbon nitride, and a biomass-assisted vanadium product, then mixes them in ethylene glycol monomethyl ether and microwaves the mixture to form CaV2O6/CaSiO3/g-C3N4.

Who may benefit

Potential beneficiaries include porous-material researchers, photocatalysis laboratories, electrochemical-material developers, vanadate chemists, and specialty nanocomposite producers.

Potential value

The disclosure defines a three-component mass ratio, nanowire-on-nanosheet morphology, surface and pore ranges, biomass-assisted vanadium preparation, and microwave assembly.

Background

Background

Graphitic carbon nitride is studied for photocatalysis and electrochemical systems because its layered structure and electronic properties can be modified. Its practical behavior depends on accessible area, pore architecture, charge transport, phase contact, and stability. Combining it with calcium silicate and a vanadium phase may create a porous heterostructure, but vanadium release and solvent-intensive synthesis also require assessment. The publication reports structural and sorption characterization and a preparation route, yet no capacitance, cycling, energy density, photocatalytic conversion, pollutant degradation, quantum efficiency, reuse, or other functional result.

Technology overview

Technology overview

CaV2O6, CaSiO3, and g-C3N4 are present at a mass ratio of 0.8-1.2:0.8-1.2:0.8-1.2. Calcium-containing nanowires average 80–100 nm and are distributed between g-C3N4 nanosheets with 0.1–0.25 nm interplanar spacing. BET area is 50–65 m2g−1, pore diameter is 2–20 nm, pore volume is 0.1–0.3 cm3g−1, and pore-distribution maxima include 4.3, 8.5, and 14.27 nm. Urea is heated at 550–650 °C for 30–60 min, and final microwaving is 160–200 °C at 4–6 bar for 30–90 min.

Potential applications

Potential applications

  1. Porous vanadate nanocomposite structure-property research.
  2. Candidate photocatalyst screening after functional validation.
  3. Exploratory supercapacitor-electrode material evaluation.
  4. Microwave-assisted heterostructure synthesis studies.

Evidence-supported advantages

Evidence-supported advantages

  1. A defined three-component mass ratio is provided.
  2. Nanowire distribution between carbon-nitride nanosheets is specified.
  3. Surface-area and pore-property ranges are reported.
  4. A biomass-assisted, microwave-finished synthesis route is described.

Development stage

Development stage

Laboratory synthesis and XRD, TEM, diffraction, surface, and pore characterization are described; photocatalytic or electrochemical performance, durability, leaching, scale-up, and commercialization were not established.

Commercial opportunity

Commercial opportunity

The material may interest photocatalysis or energy-storage research programs, but no application performance is demonstrated. Independent work must quantify the intended function, durability, reuse or cycling, vanadium leaching and toxicology, solvent and acid recovery, batch consistency, manufacturing yield, energy demand, scale-up, and cost before a commercial proposition can be evaluated.

Patent classifications

Patent classifications

WIPO IPC

  • B01J35/39Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/02Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus

CPC

  • B01J35/39Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/02Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/22Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J27/24Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/45Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/613Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/633Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/647Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/03Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/04Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/088Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/346Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus

Inventors

Inventors

  • First inventorMohamed Khairy Abdel Fattah Omran
  • InventorBabiker Yagoub Elhadi Abdulkhair

Keywords

Keywords

  • calcium metavanadate
  • calcium silicate
  • graphitic carbon nitride
  • porous nanocomposite
  • nanowires
  • nanosheets
  • microwave synthesis
  • biomass-assisted synthesis

Patent document and drawings

Patent document and drawings

The patent publication is mapped to this record. Patent drawings remain within that publication; no separately cleared public media package has been supplied.