US 12365586 B1Patent grantUnited States

Carbon-Nitride Catalyst for Hydrogen Release

Official patent title

Nanocomposite of graphitic C3N4, MnO2, and MgAl2O4 for hydrogen generation

Arabic title: مركب نانوي من C.SUB.3.N.SUB.4. الجرافيتي وMnO.SUB.2. وMgAl.SUB.2.O.SUB.4 لتوليد الهيدروجين

Invention

Invention

Problem

Hydrogen release from sodium borohydride requires a catalyst that can accelerate hydrolysis under moderate conditions. Catalyst cost, activity, and practical handling constrain the usefulness of this chemical hydrogen-carrier route.

Why it matters

A sufficiently active heterogeneous catalyst could support on-demand hydrogen generation for laboratory, portable-power, or backup-energy studies, while reducing reliance on high-temperature hydrogen-release processes.

Approach

The disclosed method contacts sodium borohydride and water with a g-C3N4/MnO2/MgAl2O4 nanocomposite containing the three components in a claimed mass relationship of 5–15:2–7:75–95.

Who may benefit

Potential beneficiaries include hydrogen-generation researchers, catalyst developers, chemical-energy-storage companies, portable-power integrators, and laboratories working with sodium borohydride hydrolysis.

Potential value

The material combines a high-spinel-content support with graphitic carbon nitride and manganese dioxide and reports hydrogen-generation rates of 2,000–5,000 mL per minute per gram under the claimed conditions.

Background

Background

Sodium borohydride can release hydrogen through hydrolysis, but an uncatalyzed reaction may be too slow for controlled, on-demand use. Heterogeneous catalysts can accelerate the reaction, yet practical selection depends on activity, material cost, reusability, and compatibility with a complete hydrogen-carrier cycle. The disclosure positions a ternary nanocomposite as a catalyst for this reaction. Its relevance therefore lies in chemical hydrogen release rather than primary production of sodium borohydride or regeneration of the spent borate product.

Technology overview

Technology overview

The catalyst contains graphitic C3N4, MnO2, and MgAl2O4, preferably near a 10:5:85 mass relationship. Sodium borohydride is contacted with water and the catalyst at 10–80 °C. The disclosure reports a BET surface area of 16.2–20.2 m²/g, 5–15 nm pores, and hydrogen-generation rates of 2,000–5,000 mL/(min·g), with a two- to ten-fold increase over the uncatalyzed comparison. XRD, electron microscopy, diffraction, and hydrogen-volume measurements support the described laboratory material.

Potential applications

Potential applications

  1. On-demand hydrogen-generation research.
  2. Catalyst screening for sodium borohydride hydrolysis.
  3. Portable and backup fuel-cell supply studies.
  4. Chemical hydrogen-carrier system development.

Evidence-supported advantages

Evidence-supported advantages

  1. Uses a heterogeneous ternary nanocomposite.
  2. Operates within a moderate claimed temperature range.
  3. Reports defined textural and structural characterization.
  4. Reports a two- to ten-fold improvement over an uncatalyzed comparison.
  5. Limits noble-metal content in the claims.

Development stage

Development stage

Laboratory synthesis, structural characterization, and short-duration sodium-borohydride hydrolysis measurements are described; repeated-cycle durability, catalyst recovery, and integrated-system performance were not established. The development stage was not independently verified.

Commercial opportunity

Commercial opportunity

The catalyst may interest developers of chemical hydrogen cartridges and small fuel-cell systems. Commercial assessment requires repeat-use and durability data, catalyst recovery, hydrogen purity, heat and mass-balance studies, safe borohydride handling, scale-up economics, and analysis of sodium-borohydride manufacture and regeneration across the full lifecycle.

Patent classifications

Patent classifications

WIPO IPC

  • C01B3/065Non-metallic elements; compounds thereof
  • B01J23/00Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus

CPC

  • B01J23/005Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/02Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J27/24Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/613Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/615Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/633Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/647Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/67Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/08Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • C01B3/065Non-metallic elements; compounds thereof

Inventors

Inventors

  • First inventorBabiker Yagoub Elhadi Abdulkhair
  • InventorMohamed Nady Abd El-Hameed Ibrahim
  • InventorMohamed Khairy Omran

Keywords

Keywords

  • hydrogen generation
  • sodium borohydride
  • hydrolysis catalyst
  • graphitic carbon nitride
  • manganese dioxide
  • magnesium aluminate
  • nanocomposite

Patent document and drawings

Patent document and drawings

The patent publication is mapped to this record. Patent drawings remain within that publication; no separately cleared public media package has been supplied.