US 12357962 B1Patent grantUnited States

Calcium-Cobalt-Magnesium Oxide Nanocomposites

Official patent title

Fabrication of Ca3Co4O9/MgO nanocomposite materials using pechini sol-gel method

Arabic title: تصنيع مواد مركبة نانوية من Ca.SUB.3.Co.SUB.4.O.SUB.9./MgO باستخدام طريقة Pechini sol-gel

Invention

Invention

Problem

Producing multiphase calcium-cobalt oxide and magnesium oxide materials with controlled phases and nanoscale characteristics can require carefully managed precursor chemistry and heat treatment.

Why it matters

A reproducible oxide synthesis route could support research into adsorbents, catalysts, ceramics, and other functional materials whose behavior depends on phase composition and microstructure.

Approach

The process applies Pechini sol-gel chemistry to calcium, cobalt, and magnesium precursors with a chelating acid and polyol. Drying and calcination produce Ca3Co4O9/MgO-related multiphase powders whose phase composition changes with precursor selection and calcination temperature.

Who may benefit

Potential beneficiaries include ceramic and nanomaterial producers, water-treatment researchers, catalyst laboratories, solid-state chemists, and teams developing controlled multiphase oxide powders.

Potential value

The disclosure links defined Pechini processing windows to alternative calcium-cobalt-magnesium oxide phase assemblages and provides structural and morphological characterization.

Background

Background

Multiphase nanocomposites can combine properties that are unavailable from a single oxide, but their usefulness depends on controlling precursor ratios, gel formation, calcination, crystallite size, and morphology. The publication focuses on calcium-cobalt oxide phases combined with magnesium oxide and presents two precursor pathways. It also proposes immobilizing inorganic contaminants in water. The supplied record includes synthesis and X-ray, microscopy, and elemental characterization, but it does not report contaminant-removal capacity, kinetics, selectivity, leaching, or reuse performance.

Technology overview

Technology overview

Aqueous calcium, magnesium, and cobalt salts are combined with a chelating acid and polyol to form a Pechini gel. The gel is heated at about 200–400 °C and then calcined within about 500–900 °C. One route uses calcium carbonate and cobalt oxide; another uses calcium oxide and a calcium-cobalt oxide precursor. XRD, SEM, and EDX are used to distinguish phases, crystallite dimensions, particle morphology, and elemental composition across the resulting powders.

Potential applications

Potential applications

  1. Candidate sorbent research for immobilizing inorganic water contaminants.
  2. Multiphase oxide powders for ceramic-material studies.
  3. Calcium-cobalt-magnesium oxide catalyst screening.
  4. Pechini synthesis research for phase-controlled nanocomposites.

Evidence-supported advantages

Evidence-supported advantages

  1. The route uses solution processing followed by defined thermal steps.
  2. Alternative precursor sets provide different phase assemblages.
  3. Calcination temperature is used as a phase-control variable.
  4. XRD, SEM, and EDX characterization are described for the products.

Development stage

Development stage

Laboratory synthesis and XRD, SEM, and EDX characterization are described; scale-up and contaminant-immobilization performance are not established in the supplied evidence.

Commercial opportunity

Commercial opportunity

The method may support specialty oxide or environmental-material development. Commercial assessment requires batch reproducibility, yield, precursor and furnace costs, powder handling, scale-up, and application-specific testing. Contaminant immobilization must be independently verified with capacity, kinetics, selectivity, leaching, regeneration, and realistic-water studies before treatment claims can be relied upon.

Patent classifications

Patent classifications

WIPO IPC

  • B01J20/04Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/06Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • C02F101/10Treatment of water, wastewater, sewage or sludge

CPC

  • B01J37/084Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/04Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/51Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/28019Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/28004Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • C02F1/302Treatment of water, wastewater, sewage or sludge
  • B01J35/40Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/305Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J23/78Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/393Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J35/39Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/3078Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J37/088Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • C02F1/725Treatment of water, wastewater, sewage or sludge
  • B01J37/0018Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/3028Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/06Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • B01J20/041Chemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatus
  • C02F1/288Treatment of water, wastewater, sewage or sludge
  • C02F2101/30Treatment of water, wastewater, sewage or sludge
  • C02F1/281Treatment of water, wastewater, sewage or sludge
  • C02F2305/10Treatment of water, wastewater, sewage or sludge
  • C02F2305/08Treatment of water, wastewater, sewage or sludge
  • C02F2101/10Treatment of water, wastewater, sewage or sludge

Inventors

Inventors

  • First inventorEhab Abdelhamed Abdelrahman Ahmed

Keywords

Keywords

  • Ca3Co4O9
  • magnesium oxide
  • nanocomposite
  • Pechini method
  • sol-gel
  • calcination
  • phase control
  • water remediation

Patent document and drawings

Patent document and drawings

The patent publication is mapped to this record. Patent drawings remain within that publication; no separately cleared public media package has been supplied.